Product Details

XR45

A Breakthrough in Hollow Shaft Hazardous Duty Encoders

Ideal for Oil & Gas Drilling
Protected Against Wiring Errors
3 Year No-Hassle Warranty
ATEX Rated for Zone 1, 2, 21 & 22 Applications
Fully Potted Electronics
No fragile optics, no glass disks
Fits Shafts 5/8"- 1 1/8" [16mm-30mm]
Up to 5000 PPR
IECEx Rated: Zone 1 & 2, 21 & 22
cULus Class I Division 1 Groups A,B,C,D Listed
cULus Class I Zone 0 Group IIC
cULus Class I Division 2 Groups A,B,C,D Listed

CONFIGURE & PRICE ENCODER

Product Manual

Data sheet

Accessories

3D View

Description

XR45 hollow shaft encoders are a unique industry first. By combining Avtron durable magnetic encoder technology with SMARTSafe™ systems, Avtron has created a truly durable hollow shaft encoder which can be used in hazardous environments and applications. It is ATEX, IECEx and cULus approved. SMARTSafe encoders can be used in gas and ATEX dust hazardous environments. Also available: shafted models (XR4F, XR485), and no-bearing modular encoders (XR56A, XR85A, XR115, XR125, XR850).

For applications requiring ATEX/IECEx Zone 2 or 22 or UL Class I, Division 2, Groups A,B,C,D use the XR45 directly in your application, with no barrier, isolator or cable gland required.

For applications requiring UL Division 1, ATEX/IECEx Zone 1 or 21 add the XRB3 isolator; XRB3 isolator systems enable use in Class I, Div 1 and Class I, Zone 0 applications. This permits the use of intrinsically safe wiring instead of explosion proof conduit or glands.

Unlike the competition, the Avtron SMARTSafe encoder systems are protected against short circuits, power-to-output wiring, and output-to-ground faults.

Instead of relying on a tiny optical encoder with weak bearings install the most rugged encoders available for your drilling or industrial applications. Vibration, shock, liquids, dust and dirt won't harm SMARTSafe encoders! Paint booths, draw works, coil tubing rigs...XR45 can keep them all working 24/7/365.

Select the Avtron XR45 SMARTSafe™ encoder to eliminate encoder problems in your hazardous duty application!

Specifications

Operating Power: (add load and cable drive current as req'd)

Division 1, Zone 1 (XRB3): 12-24VDC In/Out, 150 mA

Division 2, Zone 2: 5-24VDC In/Out, 150mA

Output Format: A Quad B with marker (A,/A, B,/B Z,/Z)

Frequency Range: 0 to 165 kHz

Maximum Cable Length:

Division 1, Zone 1: Encoder 500' Isolator 1000'

Division 2, Zone 2 (5 to 12 VDC in): 500'

Division 2, Zone 2 (15 to 24 VDC in): 250'

Temperature: -40°C to 80°C (storage -40°C to 100°C)

XRB3 Isolator must be installed in a IP54 enclosure if used outdoors (Class1/Div1 / Zone1)

Encoder Enclosure: IP65

Encoder Electronics: Fully Encapsulated - IP67 **

Vibration: 18G, 100G Shock

Weight: 10-12lbs [4.5-5.5kg]

Certifications:

ATEX/IECEx Zone 1 & 21 Group IIC

cULus Class I Div I and Zone 0 Group A,B,C,D*

ATEX/IECEx Zone 2 & 22 Group IIC

cULus Class I Div. 2 Groups A,B,C,D

*See installation drawings for Warnings and Limitations.

**See manual for environmental details

More Advantages

Directly replaces Baumer/Hubner EEx HOG 161 & other HOG models
Fits US explosion-proof motors with stub shafts from 5/8" to 1 1/8"
Fits European ATEX/IECEx rated motors with 16mm straight, 17mm taper shaft center-bolt systems & 16-30mm stub shafts
Eliminates large & costly flange adapters & flowerpots
Self-Diagnostic LED and Alarm Output

Markets & Applications

Industry	Mining	General	Wind Power	Pulp & Paper	Oil & Gas	Marine	Metals	Machinery	Crane & Hoist
Light Mill Duty HS4 Encoder Programming Tool Cables and Connectors Encoder Couplings Rush AV4 AV25 HS25A AV6A HS6A K661 AV6M AV4 HS35A AV20
Mill Duty M185 Cables and Connectors Encoder Couplings AV32 HS35M HS6M K661 M3 HS35X
Heavy Mill Duty XRB3 AVSK Cables and Connectors AV56S XR45 AV44 AV45 AV56A XR5 XR12 AV85A HS45 K661 XP5 XR115 XR125 XR4F XR56A XR850 XR85A AV115 AV125 AV67A HS44 AV850
Severe Mill Duty XRB3 Cables and Connectors Encoder Couplings AV5 AV30 XR5 AV12 XR12 HS40 K661 M6C XP5 XPH1 XPH8 XR485 XR685 M7 AV685 AV485 AV30B

XR45 SMARTSafe encoders can directly replace many competitive models including:

Baumer Hubner:
EEx HOG 161, HOG8, HOG9, HOG10, HOG11, HOG131, HOG161, HOG163, HOG165 encoders

BEI:
HS35, H37, H38, H40, L25 explosion proof and intrinsically safe encoders
924-08062-001, 924-08062-002, 924-08062-003, 924-08063-001, 924-08063-002, 924-08064-001, 924-08064-002, 924-08172-001, 924-08172-002, 924-08173-001, 924-08173-002, 924-08174-001, 924-08174-002, EM-DR1-IS-5-RTB-24V/V, EM-DR1-IS-5-RTB-24V/4, EM-DR1-IS-5-RTB-24V/OC intrinsic safety barriers & systems

BEI Ideacod encoders:
GAUX, IHM5, IHO5

Dynapar encoders:
X25 encoder

Pepperl+Fuchs
RSI 58X-,RVI 58X-, RVI84, 14-1436X, 14-14361, 14-14366

And many other hazardous area, intrinsically safe and explosion-proof ATEX rated encoders.

Accessories

Cables and Connectors

PRODUCT GLOSSARY

ATEX

ATEX is a directive used worldwide for equipment, including encoders, to be used around or in explosive atmospheres. ATEX certified equipment is NOT necessarily interchangeable with US-based UL Class/Division or Class/Zone rated equipment, nor IEC Ex rated equipment. ATEX is an alternative and different system. Review our full line of Avtron Explosion Protected, ATEX certified encoders, including ATEX is a directive used worldwide for equipment, including encoders, to be used around or in explosive atmospheres. ATEX certified equipment is NOT necessaril

Encoder

A device which indicates position and speed via a set of digital outputs. Incremental encoders output quadrature (A Quad B) signals, and may add a marker pulse once per revolution. Absolute encoders typically indicate position via a digi tal message, a set of parallel outputs, or analog values.
Explosion Protected

Also known as Flameproof, explosion protected equipment has additional protection/safety enhancements for use in explosive atmospheres. Explosion Protected devices maybe placed directly into hazardous areas within their nameplate rating. No additi onal equipment is required if installation instructions are followed properly. By comparison, Intrinsically Safe devices may require the use of additional, external protection/current limiting devices outside of the hazardous area. Avtron offers hollow sh
Also known as Flameproof, explosion protected equipment has additional protection/safety enhancements for use in explosive atmospheres. Explosion Protected devices maybe placed directly into hazardous areas within their nameplate rating. No
Hollow Shaft

Hollow Shaft encoders mount by passing the shaft of the motor into or through the encoder. Hollow shaft encoders are easy to mount and replace but are vulnerable to damage. Also, the weight of the encoder must be considered for small motor shafts < 0.75" diameter. Avtron offers a full range of hollow shaft encoders, including: AV685, HS25A, HS35A, HS35M, M3, M4, M6, M7, XP45.
Incremental Encoder

An encoder that produces pulses in proportion to distance moved or rotated. Incremental encoders can also have a marker pulse Z, Z NOT (, ) once per revolution to provide a position reference. Avtron produces a full range of incremental rotary enc oders.
Intrinsically Safe / Intrinsic Safety

Is a system designed to improve equipment safety by limiting spark energy values in equipment used in hazardous areas. Intrinsic Safety is a different system of protection than Explosion Proof or Flameproof. Many Explosion Proof and Flam eproof encoders can be replaced with Intrinsically Safe encoders, provided the installation instructions are followed correctly and the system is compliant with the approved installation drawing. Intrinsically safe Isolated Outputs

Isolated Outputs provide two or more completely separate output signals from the encoder. These separate signals can be wired to two or more devices, or used for redundant control systems for more uptime. Avtron isolated encoder outputs are always created using fully redundant electronics and sensors, isolated from each other and from the housing for maximum reliability.
Magnetic Encoder

Magnetic and magnetoresistive encoders typically use a magnetized rotor with north and south poles lined up around the perimeter of the disk. A magnetoresistive sensor detects the transitions, and these are the counts or pulses generated by the en coder. Magnetic encoders withstand dirt, dust, water, and temperature changes far better than optical encoders.