Product Details

XR5

Hazardous Duty Encoder Sensor

Fits Shafts up to 4 1/2" [115mm]
Ideal for Oil and Gas Drilling
Fully Potted Electronics
Up to 5000 PPR
Wide Sensor-Rotor Gap: No Shimming or Scraping
3 Year No-Hassle Warranty
cULus Class I, Div 2 Listed, Groups A,B,C,D
cULus Class I, Div 1 Listed, Groups A,B,C,D
ATEX IECEx Rated: Zone 1 & 2, 21 & 22
cULus Class I Zone 0 Group II C

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Data sheet

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Description

XR5 SMARTSafe™ modular sensors enable the world's first hazardous duty encoders with removable electronics. They are cULus, ATEX and IECEx certified and offer incredibly reliable no-bearing construction! SMARTSafe sensors can be used in ATEX/IECEx gas and dust and UL gas hazardous environments. Also available: hollow shaft models (XR685), shafted models (XR485), no-bearing modular encoders (XR125, XR850), and modular sensors for larger bore applications (XR12).

For applications requiring ATEX/IECEx Zone 2 or 22 or cULus Class I, Division 2, Groups A,B,C,D use the XR5 directly in your application, with no barrier, isolator or cable gland required.

For applications requiring UL Division 1, ATEX/IECEx Zone 1 or 21 protection use the XRB3 isolator in your control cabinet which permits the use of intrinsically safe wiring instead of explosion proof conduit or glands. The XR56 can also be used in UL Class I Div 1 & Zone 0 applications using the XRB3 Isolator.

Unlike the competition, Avtron SMARTSafe encoder systems are protected against short circuits, power-to-output wiring, and output-to-ground faults.

Instead of mounting a tiny optical encoder with weak bearings on a wobbling stub shaft, mount XR5 directly on your machine and install the rotor on your main application shaft. Vibration, shock, liquids, dust and dirt won't harm SMARTSafe XR5 encoders! Paint booths, draw works, coil tubing rigs...XR5 can keep them all working 24/7/365.

Eliminate the biggest cause of industrial encoder failure--eliminate the bearings with XR5 hazardous duty encoder sensors.

Specifications

Operating Power: (add cable drive current as req'd)

Division 1, Zone 1 (XRB3): 12-24VDC in/out, 150 mA

Division 2, Zone 2: 5-24VDC in/out, 150 mA

Output Format: A Quad B with marker (A,/A, B,/B, Z,/Z)

Frequency Range: 0 to 165 kHz

PPR: 8-5000

Speed: 6000 RPM Max. (contact factory for higher speeds)

Maximum Cable Length:

Division 1, Zone 1: Encoder 500' Isolator 1000'

Division 2, Zone 2 (5 to 12 VDC in): 500'

Division 2, Zone 2 (15 to 24 VDC in): 250'

Rotor Positioning: Up to +/-0.100" [+/-2.54mm] movement/misalignment

Sensor-Rotor Gap: 0.045", +0.015/-0.040" [1.14mm+0.38/-1.0]

Temperature: -40°C to 80°C (Storage -40°C to 100°C)

Environmental: Electronics-IP54 (see manual for details)

Vibration: 5-2000Hz, 18G; 100G Shock

Weight: 2.2 lbs. [1kg]

Certifications:

ATEX/IECEx Zone 1 & Zone 21 Group IIC

cULus Class I, Division 1 and Zone 0 Group A,B,C,D*

ATEX/IECEx Zone 2 & 22 Group IIC

cULus Class I, Division 2 Group A,B,C,D

*See installation drawings for Warnings and Limitations

More Advantages

Sensor PPR can be factory reprogrammed
Full protection against short circuits, reverse voltage, phase-to-phase shorts
Shrugs off dirt, oil, and water contamination
No glass disks to break or optics to fail
4,500,000+ hour MTBF design
Full protection against short circuits, reverse voltage, phase-to-phase shorts
Mount in XR485, XR685, and XR850 encoders
Direct Machine-Mount Option
Self-Diagnostic LED and Alarm Output

Markets & Applications

Industry	Mining	General	Wind Power	Pulp & Paper	Oil & Gas	Marine	Metals	Machinery	Crane & Hoist
Light Mill Duty HS4 Encoder Programming Tool Cables and Connectors Encoder Couplings Rush AV4 AV25 HS25A AV6A HS6A K661 AV6M AV4 HS35A AV20
Mill Duty M185 Cables and Connectors Encoder Couplings AV32 HS35M HS6M K661 M3 HS35X
Heavy Mill Duty XRB3 AVSK Cables and Connectors AV56S XR45 AV44 AV45 AV56A XR5 XR12 AV85A HS45 K661 XP5 XR115 XR125 XR4F XR56A XR850 XR85A AV115 AV125 AV67A HS44 AV850
Severe Mill Duty XRB3 Cables and Connectors Encoder Couplings AV5 AV30 XR5 AV12 XR12 HS40 K661 M6C XP5 XPH1 XPH8 XR485 XR685 M7 AV685 AV485

Compititive Products

XR5 SMARTSafe encoder sensors can be used to replace many competitive models including:

BEI:
H20, H25, H38, H40 encoders
HS35, H37, H38, H40, L25 explosion proof and intrinsically safe encoders
924-08062-001, 924-08062-002, 924-08062-003, 924-08063-001, 924-08063-002, 924-08064-001, 924-08064-002, 924-08172-001, 924-08172-002, 924-08173-001, 924-08173-002, 924-08174-001, 924-08174-002, EM-DR1-IS-5-RTB-24V/V, EM-DR1-IS-5-RTB-24V/4, EM-DR1-IS-5-RTB-24V/OC intrinsic safety barriers & systems

Baumer Hubner:
EEx OG 9, FOG 9, POG 9, POG 9 G, POG 90, POG 10, POG 10 G, POG 11, POG 11 G
EEx HOG 161, HOG8, HOG9, HOG10, HOG11, HOG131, HOG161, HOG163, HOG165 encoders

BEI Ideacod encoders:
GAMX, GEMX IHM5, IHM9, NAMX

Dynapar encoders:
X25 encoder

Pepperl+Fuchs:
RSI 58X-,RVI 58X-, RVI84, 14-1436X, 14-14361, 14-14366

Accessories

Cables and Connectors

PRODUCT GLOSSARY

A Quad B

A Quad B refers to the set of output quadrature signals from an incremental quadrature encoder to indicate speed and direction, including complements: A, A NOT, B, B NOT (, , , ). Most Avtron encoders offer A Quad B output at no extra cost.&n bsp;For more information on quadrature- Wikipedia: http://en.wikipedia.org/wiki/Quadrature_phase
ATEX

ATEX is a directive used worldwide for equipment, including encoders, to be used around or in explosive atmospheres. ATEX certified equipment is NOT necessarily interchangeable with US-based UL Class/Division or Class/Zone rated equipment, nor IEC Ex rated equipment. ATEX is an alternative and different system. Review our full line of Avtron Explosion Protected, ATEX certified encoders, including ATEX is a directive used worldwide for equipment, including encoders, to be used around or in explosive atmospheres. ATEX certified equipment is NOT necessaril

Axial Shaft Movement

Motor shaft movement in or out, relative to the ends of the motor. Often motors that use roller or sleeve bearing construction have more axial shaft movement. Most Avtron modular encoders tolerate +/- 0.050" of axial movement maximum. Use hollow s haft encoders for high axial movement motor styles, such as MD motors. Most competitors� modular encoders tolerate much less axial movement than Avtron products.
Complements

Also known as complementary outputs. To ensure that signal noise does not cause errors between the encoder and the controller, many encoders output signals that are driven in exactly opposite directions: when A goes high, A NOT goes low (, ); when A goes low, A NOT goes high. Controllers which see a transition in A, but not in the A NOT signal, would report a quadrature error.
Encoder

A device which indicates position and speed via a set of digital outputs. Incremental encoders output quadrature (A Quad B) signals, and may add a marker pulse once per revolution. Absolute encoders typically indicate position via a digi tal message, a set of parallel outputs, or analog values.
Explosion Protected

Also known as Flameproof, explosion protected equipment has additional protection/safety enhancements for use in explosive atmospheres. Explosion Protected devices maybe placed directly into hazardous areas within their nameplate rating. No additi onal equipment is required if installation instructions are followed properly. By comparison, Intrinsically Safe devices may require the use of additional, external protection/current limiting devices outside of the hazardous area. Avtron offers hollow sh
Also known as Flameproof, explosion protected equipment has additional protection/safety enhancements for use in explosive atmospheres. Explosion Protected devices maybe placed directly into hazardous areas within their nameplate rating. No
Incremental Encoder

An encoder that produces pulses in proportion to distance moved or rotated. Incremental encoders can also have a marker pulse Z, Z NOT (, ) once per revolution to provide a position reference. Avtron produces a full range of incremental rotary enc oders.
Magnetic Encoder

Magnetic and magnetoresistive encoders typically use a magnetized rotor with north and south poles lined up around the perimeter of the disk. A magnetoresistive sensor detects the transitions, and these are the counts or pulses generated by the en coder. Magnetic encoders withstand dirt, dust, water, and temperature changes far better than optical encoders.
Magnetic Rotor

A magnetized disk with multiple north and south poles lined up around the perimeter of the disk. A magnetoresistive sensor detects the transitions and generates the pulses generated by the magnetic encoder.
Magnetoresistive Sensor

A sensor that detects the magnetic poles on an encoder's magnetic rotor and transforms them into pulses. Avtron magnetoresistive (MR) sensors use advanced technology to reject external magnetic signals such as brake solenoids and motor magnetic fi elds. MR sensors enable Avtron magnetic encoders to ignore dirt, oil, water, and other contaminants.
Marker Pulse

The Marker Pulse occurs once per revolution. The purpose of the marker pulse is to provide a repeatable home position location for positioning applications. The marker pulse is often abbreviated as "�Z" or "Z" in the USA and "C" or "N" i n Europe.
Optical Disk

An Optical Disk is typically a glass, metal, or plastic disk with fine lines or slots etched around the perimeter that interrupt the beam of light from the light source to an optical sensor. Optical disks can be quite fragile. Avtron uses only sha tterproof optical disks with Wide-Gap technology.
PPR

Pulses Per Revolution. Most Avtron encoders output quadrature pulses, with four times as many lines as pulses. Often lines can be counted in the drive/speed controller for higher resolution applications.
Severe Duty

Severe Duty encoders have the best ability to withstand temperature cycling, extreme temperatures, contaminants, bearing loads and physical abuse.
Wide-Gap Technology

Avtron encoders use special optical sensors and magnetoresistive sensors, combined with proprietary circuit designs to allow the sensor to be located much farther from the magnetic rotor or optical disk. This eliminates sensor crashes and makes mo unting easy and forgiving of mechanical variation.

Related Products

AV5

XR12

XR485

XR685

XR850

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XR5

Description

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Light Mill Duty

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